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Service

Operator training

Onsite training on the tools your crews actually use, covering torque setting, safe operation, hazard recognition and first-line maintenance, with competency assessed at the end.

Trackcor operator training session on site in Zambia

A calibrated tool in untrained hands still produces a wrong joint. Most torque failures on a mine site are not instrument failures: they are a wrench used at the wrong end of its range, a multiplier reaction arm placed against the wrong thing, a sequence worked out of order, or a tool left set at load in a toolbox for a month.

Modules

ModuleWhat it covers
Torque settingWhy a torque figure exists, reading a specification, setting and verifying, the effect of lubrication and friction on the result
Job analysisChoosing the right tool for the joint, working within a tool’s usable range, planning sequence on a flange or a large fastener pattern
OperationCorrect technique for hydraulic, pneumatic, electric and manual tooling, reaction points, hose and coupling discipline
SafetyPinch and crush points, stored energy, pressure, the failure modes that actually injure people on bolting work
Hazard recognitionSpotting a damaged tool, a compromised reaction point or an unsafe set-up before it is used
MaintenanceFirst-line care, storage, what to do with a tool that has been dropped or is reading oddly, when to hand it in

Delivered on site, on your tools

Training happens at your operation with the tooling your crews will go back to using. Generic classroom training on equipment nobody will ever touch again is a box-ticking exercise; it does not change what happens on a flange at two in the morning.

Competency is assessed on completion rather than assumed from attendance, and the record goes to you, so training status sits alongside calibration status as something you can evidence.

Common questions

Is training delivered on our site?

Yes, and on your own tooling. The point is that a crew goes back to work with the equipment they just trained on, not a demonstration set.

Do operators get a competency record?

Competency is assessed at the end of the training rather than assumed from attendance, and the record is issued to you.

Which tool types does training cover?

Hydraulic, pneumatic, electric and manual torque tooling. The module mix is set against what your crews actually operate.

Where this is delivered

Operator training is delivered across the Zambian Copperbelt and North-Western Province, into Lusaka, Central and Southern Provinces, and across the border into the DRC copperbelt.

Talk to Trackcor

Tell us what you run and where, and we will tell you what a sensible tooling programme looks like for it.